Case Studies
Case studies tell powerful stories of results. Review this sampling of Synchrono case studies to learn how we’ve helped transform these manufacturers – reducing inventory and lead times, increasing capacity, improving on-time delivery and more with real-time, demand-driven solutions.
NEW CASE STUDY
Discover how Johnstech, a global semiconductor testing leader, exceeded delivery goals despite market and supply chain disruptions by building operational agility and reliability when it mattered most.
- Consistently achieved a 98-99% on-time delivery, surpassing their 95% goal.
- Cut average lead times to 3-4 weeks, compared to the industry average of 5-8 weeks.
- Gained deep visibility into production, enabling them to make smarter staffing and procurement decisions, saving time and resources.
Orbital ATK Proves the Merits of SyncKanban Software
This case study reviews the strategy and results of a new Lean project at the Aerospace Structures Division (ASD) of Orbital ATK. The goal of the project was to impact two key inventory metrics – improve inventory turns and reduce inventory cost; specifically, waste associated with material scrap.
- 30% WIP Inventory Reduction.
- 90% Reduction in Scrap.
- Consolidated 16 Replenishment Processes into SyncKanban.
Orbital ATK, Aerospace Structures Division
Orbital ATK is a leading supplier of composite structures for the aerospace and defense industries.
- Increased A350 program from a 1 rate to a 4 rate with an expected 12 rate in two years.
- Decreased costs by effectively managing resources and downtime events.
- Reduced unplanned work stoppages caused by ineffective processes and machine downtime events.
- Fewer missed shipments and lower inventory buffer requirements.
Watch the video case study presented at the IndustryWeek Manufacturing and Technology Conference: Watch Now
Pyrotek Success Story
ETO Manufacturer, Pyrotek, synchronizes production with demand, driving on-time delivery and increased throughput.
Dynisco Success Story
Dynisco is a leader in plastics extrusion processing and the manufacturer of Vertex™, an innovative mercury-free pressure sensor.
- Reduced replenishment inventory by 40%.
- Improved inventory turns by 91%.
- Lead times reduced from 12 to 2 weeks increasing revenue by millions.
GIW Industries Success Story
GIW is a single source manufacturer of slurry and process pumps.
- Improved delivery predictability.
- Shrunk cycle times.
- Doubled revenue in just 2.5 years.
Rex Materials Group (RMG) Success Story
Rex Materials (now apart of Alkegen) provides heat containment solutions.
- Reduced lead times from 3-4 weeks to less than 5 days.
- Improved on-time shipments from 50% to 98%.
Wenger Success Story
Wenger is a capital equipment manufacturer for extrusion processing applications.
- Reduced inventory by 15%, primarily in WIP areas.
- Decreased low-stock items by 25%.
Sumiden Wire Success Story
Sumiden Wire is a manufacturer for the spring industry, and a subsidiary of Sumitomo.
- Increased production by 10%, setting all-time record.
- Increased single-machine utilization capacity from 65% to 100%.
Sundowner Trailers Success Story
Sundowner Trailers manufacturers premium horse trailers.
- Implemented in just 4 months.
- Reduced day-long reporting to seconds.
Start Growing With Synchrono Today
Inspired by these stories? See firsthand how Synchrono can seamlessly synchronize your operations. Whether you’re a small business or a large corporation, our systems can help streamline your processes and improve efficiency.