Category: Lean Manufacturing

  • The Pros and Cons of Consolidating Manufacturing ERP Systems

    The Pros and Cons of Consolidating Manufacturing ERP Systems

    Managing operations through multiple manufacturing systems can be challenging, but it’s a daily reality for many manufacturers. In this post, we’ll look at the pros and cons of consolidating ERP systems – and propose an alternative.   When Two Worlds Collide Whenever two or more organizations merge, they are almost always using different ERP systems.…

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  • Three Ways Leaders Create Lean

    Three Ways Leaders Create Lean

    Three Ways Leaders Create Lean  “Relentless” leadership and team empowerment drive lean change For those of you who have heard this before, it bears repeating. For those of you who have not, this is important – leadership is the single most important component to lean success.  It is exciting to talk about bottom-up change and…

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  • Fast Results Using TOC for Demand-Driven Manufacturing – Part Two

    Fast Results Using TOC for Demand-Driven Manufacturing – Part Two

    Manufacturers use constraints management first to gain the most demand-driven change Last time, we talked about focusing on enterprise improvements rather than local efficiencies using constraints management (TOC). We discussed that continuous improvement tools such as TOC, Lean and Six Sigma work like “sandpaper” on an organization’s processes, smoothing various stages of their demand-driven journey.…

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  • Turn Your Gemba Walk into a Power Walk

    Turn Your Gemba Walk into a Power Walk

    Gemba is a term that is increasingly familiar in the manufacturing world. Loosely translated from Japanese, it means “the place where the work is done.” The originators of the Gemba Walk – the practice of walking the shop floor to identify waste – knew that manufacturing process issues could not be identified or solved in…

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  • What Sandpaper Will You Use? – Part One

    What Sandpaper Will You Use? – Part One

    What to Use to Get the Most of Your Demand-Driven Changes Demand-driven manufacturing leaders are always refining their tools and tactics to ensure they’re spending their time wisely. This blog marks the first in a three-part series about using the tools of TOC, Six Sigma and Lean to help manufacturing leaders gain the most benefit…

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  • You are Here!

    You are Here!

        Where to Start Your Lean Journey  There’s one sure-fire way to tell when someone has lived in Minneapolis long enough to be called a Minnesotan. No, it doesn’t involve rooting for the Vikings, though that helps. It’s when they can find their way around The Mall of America without a directory. Built in…

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